Your step-by-step transition to a data and AI-driven
HappyOps assists metal manufacturers to evolve into a digital factory, improving efficiency and carbon footprint and making their workplace more attractive for new talent.
ContactMetal manufacturing is a complex and energy-intensive process that heavily relies on a worker's experience, especially when producing precision parts.
01
In the metal manufacturing industry, where a skilled workforce is essential, the current shortage of qualified workers has significantly increased the importance of relying on historical data and continuously improving SOPs.
02
OEE influences labor efficiency, equipment ROI, production rates, and, ultimately, on-time delivery.
03
Metal manufacturing has one of the most significant carbon footprints among all industries. However, in these times, there's a stronger desire to minimize environmental impact — a shift that can also result in significant cost savings.
04
The manufacturing landscape has evolved: demands pivot quickly, and supply can be unpredictable. However, traditional metal production remains relatively inflexible, struggling to adapt swiftly to customer needs.
Maximize transparency and control with Live Order Management & Tracking at the workstation. This feature offers visibility into the order queue, provides order information and work instructions, and allows users to request forklift trucks or AGVs for material commissioning or pickup.
This Dashboard, mounted in the machine or machine group area, displays relevant performance data such as status, error notifications, and target versus actual metrics.
A touchscreen dashboard mounted in the machine group area displays all planned and scheduled orders across various machines. It allows the shift/group leader to prioritize or modify order queues and request materials for specific charges.
The system offers customized reports on metrics such as shift performance, OEE, interruptions, and more. These reports feature time-based analysis, including drill-down functionalities, and are enhanced by AI-driven data mining.
The system offers customized reports on metrics such as shift performance, OEE, interruptions, and more. These reports feature time-based analysis, including drill-down functionalities, and are enhanced by AI-driven data mining.
Designed for varied tasks, these mobile apps cater to specific operational needs:
• Machine Operators: Ideal for those overseeing multiple machines, enhancing response time during interruptions.
• Forklift Drivers: Enables prompt responses to material commissioning or pick-up requests.
• and many other tailored functionalities.
Production improvement
Factory digitization enhances processes by introducing digital order management and tracking, live production dashboards and reports, and AI-driven data mining.
With these modules we improve the workplace environment in factories, increase productivity, reduce scrap, enhance energy efficiency, and provide additional operational improvements.
Ralf Haller
Plant Manager ERHARD GmbH & Co. KG
Is your factory ready for an upgrade?
